Please refrain from flaming or trolling in this topic. This topic is to explain the design flaws of the 360 that caused the Red Ring of Death. Let's first look at the facts to see what they suggest.
Fact #1: Newer Xbox 360's (including those that are serviced) have a new heatsink + heatpipe for the Xenos GPU. This would strongly suggest that there were overheating problems with the Xenos. It is arguable as to whether this heatsink was truly enough to fix the issue, but many would say it was too little, too late. That could explain why newer Xbox 360's are still (less frequently) seeing RROD.
Fact #2: The 360's DVD drive rests directly above the Xenos heatsink, and creates an air channel. In independent studies, the Xenos heatsink has been shown to typically run at 70 - 80 Celsius, and peak at over 100 Celsius. The following is a diagram illustrating the airflow of an Xbox 360:
Speculation: Due to extreme and quick changes in temperature, the 360's motherboard begins to warp over time. When the Xenos begins reaching high temperatures, the difference in coefficients of thermal expansion causes the motherboard to warp, which when significant, applies stress to the BGA (Ball grid array). This can cause cracks in the solder balls, leading to failure. The following is a diagram illustrating thermal expansion coefficients, and their effect on the BGA:
What makes me support this theory as the primary cause for 360 RROD?
- Popping sounds can sometimes be heard before the 360's RROD. This would suggest failure in the BGA.
- In some cases, exposing the 360 to high temperatures would temporarily alleviate the problem (towel method). This would suggest that as the solder expands, any cracks would temporarily be alleviated.
- Cases where the 360 RROD's while playing a game are rare. Generally RROD's happen during cooldown, not during playtime which would suggest warping due to quick changes in temperature to be an issue.
- There are also fairly common issues with 'sound but no video,' for some Xbox 360's. If the 360 did not RROD, the GPU could have instead been damaged in another way.
This is not a manufacturing defect in the 360. It is a design flaw, and could have been prevented.
Let's once again delve into speculation and discuss how Microsoft could have prevented RROD. The heatsink on the Xenos is awfully small, and rests directly underneath the DVD drive. If the 360 did not have the 'inhale,' the motherboard could be slightly lower, and the DVD drive could be slightly higher. A better heatsink could then have been applied, instead of having to resort to heatpipe technology.
I'm done explaining my case. I hope you enjoyed my dissertation.
As a final addendum, it is likely that all RRODs are not caused for the same reason. This does not explain all cases for RROD, only the primary one.
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